Bug Filter

Pulse Jet Bag Filter

Pulse Jet Bag Filter

Reverse Baghouse

Reverse Baghouse

Exhaust gases generated by waste incineration contain not only fine soot (fly ash) but also various harmful substances such as dioxins. Bag filters capture and remove this soot and harmful substances, preventing them from escaping into the atmosphere. Drawing on our extensive track record and experience, we create optimal designs based on our customers' requirements. We also provide comprehensive services from manufacturing to on-site installation, commissioning, and after-sales service.

 

Pulse Jet Bag Filter

Pulse Jet Bag Filter
In bag filters, as the dust layer collected on the filter cloth thickens, pressure loss of the filter element increases, making it difficult to maintain pressure inside the incinerator. For this reason, we use a pulse jet system to periodically blow dust off the filter cloth. The blowpipe (backwashing system piping) installed above the filter cloth is connected to a pulse header installed in the ceiling of the bag filter via a pulse solenoid valve (diaphragm valve). By periodically opening and closing this pulse solenoid valve, compressed air from the pulse header flows into the blowpipe and is injected into the venturi through the blowpipe nozzle. The injected compressed air draws in several times the amount of secondary air from the surrounding area due to the Venturi effect, causing the air to flow in the opposite direction to normal filtration, expanding and backwashing the filter cloth and removing dust adhering to its outer surface. Leveraging our track record of approximately 200 deliveries, we design and manufacture compact, low-cost bag filters.
The key to removing impurities from exhaust gas in a bag filter is the filter cloth. The filter cloth consists of multiple layers, and the surface that comes into direct contact with the exhaust gas accumulates not only the adsorbed particulate matter, but also the injected catalyst (such as hydrated lime or activated carbon) and reaction products created when the particulate matter reacts with the catalyst. The neutralization reaction between the catalyst and the harmful substances contained in the particulate matter takes place in this deposition layer. Furthermore, as the sediment layer thickens, the pressure exerted on the exhaust gas as it passes through the filter cloth increases (increasing pressure loss). When this pressure exceeds a certain level, the filter cloth cannot withstand the pressure and is prone to tearing or damage. To prevent this, baghouses are equipped with a mechanism to brush away the accumulated dust and other particles from the filter cloth.
Pulse Jet Bag Filter

Reverse Baghouse

パルスジェット式バグフィルター
Unlike pulse jet filters, reverse filters perform filtration on the inner surface of the filter cloth, with gas flowing from the inside to the outside of the filter cloth. To brush away dust, the gas flow is reversed, from the outside to the inside of the filter cloth. This is why they are called reverse filters. Reverse filters allow for easy extension of filter cloth lengths and stable operation even at high air volumes. Furthermore, compared to other brushing methods, the load on the filter cloth is smaller, extending the filter cloth's lifespan.

Features of the Reverse Filter

  • Large Air Volume Processing Capability

  • The filter can handle a variety of air volumes, even large volumes that are difficult to process with pulse jet filters.
  • Long life of filter dust collectors

  • Back pressure dust removal does not put unnecessary stress on the dust collector body, extending the life of the filter cloth and body.
  • Low initial costs

  • Since there is no need to install backwash equipment, initial costs are lower than with pulse jet systems.

For inquiries

For inquiries, please refer to the PDF button below.
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